Sr. Quality Engineer, Service Manufacturing

Tesla participates in the E-Verify Program

What to Expect

The Sr Quality Engineer will be responsible for the development and sustainment of Tesla Energy Product group (Powerwall, Megapack subassemblies -Battery packs, Thermal system, Inverter etc.) in Service Manufacturing organization. Service Manufacturing is responsible for new production and remanufacturing of high voltage batteries, Drive units, Residential/Industrial energy storage and infotainment hardware for Tesla vehicles. The successful candidate for this position must be a problem-solver and demonstrated leader, have a strong quality & customer-focused mindset, and have the personal drive and stamina for relentless, continuous improvement.

What You’ll Do

• Development and Sustainment of Quality APQP Deliverables for Energy lines. Support New Product Introduction team and complete Quality Deliverables through each phase from Engineering Builds to SOP. 
• Create and maintain PFMEAs to determine potential risks in remanufacturing process and drive resolution of high-risk issues into process controls.
• Establish and maintain Control Plans to assure critical features are controlled and monitored through the assembly/production processes. Develop CTQ and CTP characteristics.
• Establish criteria for Part Inspection Standards based on product specification and process critical requirements.
• Support implementation and sustainment of Quality Management System.
• Create schedule for regular audits and inspections to be performed by quality technicians to review and provide disposition to non-conforming material.
• Work with Suppliers and SIE/SQE team to address Part Quality Issues by creating Supplier Corrective Action Reports. 
• Lead and facilitate sorting activity and drive part improvement with suppliers on part non-conformances.
• Lead internal and external containment activity on non-conforming material by determining appropriate suspect range to quarantine and provide disposition of material. 
• Track quality performance metrics from technician audits and organize regular reviews with all cross-functional stakeholders; prioritize top issues and drive continuous improvement activities.
• Promote and maintain a culture of continuous improvement, working within the Tesla team to make it more efficient, safer and an enjoyable place to work.

What You’ll Bring

• Bachelor of Science degree in engineering (Mechanical, Electrical, Mechatronics, Computer Engineering, etc) or other technical discipline or equivalent experience
• 5+ years’ experience in Manufacturing quality 
• Certification Preferred: ASQ CQE / Six Sigma Black Belt
• Strong interpersonal skills and ability to resolve conflicts and demonstrated ability to lead cross-functional initiatives and implement changes.
• Experience in PFMEA/Control plan development and reviews for production processes
• Experience in QS-9000, ISO/TS 16949, APQP, PPAP
• Specific training and demonstrated success in applying quality problem solving methods, such as fishbone diagrams and/or 8D, and implementing successful countermeasures.
• Strong quantitative and data analysis skills, including process capability analysis, hypothesis testing, DoE, and SPC
• Well versed in MSA and SPC
• Proficient in SQL, Minitab
• Excellent oral, written and presentation communication skills.

Compensation and Benefits

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• LGBTQ+ care concierge services
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

$64,800 – $232,200/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

For quick access to screen reading technology compatible with this site click here to download a free compatible screen reader (free step by step tutorial can be found here). Please contact accommodationrequest@tesla.com for additional information or to request accommodations.

Privacy is a top priority for Tesla. We build it into our products and view it as an essential part of our business. To understand more about the data we collect and process as part of your application, please view our Tesla Talent Privacy Notice